Human inspection catches only a fraction of what goes wrong — sampled, slow, and spotted too late, after the waste and the chargeback. CountAI sees every product as it’s made, stops the defect at the machine, and turns quality into measurable value. On-premise. 20 milliseconds.
For: textile mill owners · plant operations directors · EHS & safety leaders · multi-plant manufacturers. We read every demo request.
High-speed cameras capture every inch of fabric at full production speed, frame by frame.
Edge AI processes each frame in 20ms using on-premise Intel compute. No cloud. No latency.
Machine halts instantly. Supervisor alerted. Defect logged and reported automatically.
One of the largest industrial textile AI datasets. Cannot be replicated without years on factory floors.
Proven in real production across 7 countries and 25+ manufacturers.
Deployed across India, Bangladesh, Indonesia, Japan, Spain, Turkey, and Uzbekistan. Expanding globally.
From camera capture to machine halt — 10× faster than human reaction time. 100% on-premise. Zero cloud dependency.
Official Intel® Edge AI Partner · Featured on Intel Solutions Library · Stanford Seed 2026
Surface inspection, factory intelligence and floor-wide monitoring — three expressions of one capability: AI that sees and understands your factory in real time.
The AI brain of your factory. Connects IoT sensors, ERP/SAP, cameras, and machines into one intelligence layer. Real-time decisions from operator to owner.
Explore Fac-AI →Purpose-built AI for every stage of textile manufacturing. From circular knitting to cut pieces — 500+ systems deployed across 7 countries.
See products →Industrial vision intelligence for the whole factory floor — your existing cameras become a real-time read on safety, PPE compliance, security and activity, 24/7.
Explore CCTV-GPT →Powered by the Surface AI Platform — connected intelligence across every product.
95%+ accuracy across 150+ materials
Production data to business intelligence
99.9% count accuracy + verification
24/7 automated compliance
AI-powered surveillance
Calculated from continuous defects recorded by Knit-I systems using a conservative, auditable estimation methodology. This impact compounds significantly as more machines are added.
See our full impact report →Trusted by manufacturers across 7 countries
Not marketing language. The words of plant heads, GMs, and operations directors who deployed CountAI inside their factories.
“Before CountAI, we had a dedicated inspection team for every line. Now the AI catches what trained inspectors couldn’t — consistently, at full speed. We’ve reduced our defect rejection rate by over 90% and our customers have noticed the difference in quality.”
“We were sceptical when they said they’d go live in a week. They went live in five days. The free trial was the right decision — the data from the first six weeks was enough to justify a full plant rollout. The ROI was obvious, not theoretical.”
“The on-premise architecture was the deciding factor for us. Our production data never leaves the facility — that’s a hard requirement. CountAI was the only vendor that could meet it without compromise, and the Intel edge hardware is industrial-grade.”
Three industries. Three deployments. One consistent outcome: measurable, verifiable impact from week one.
Knit-I deployed across multiple plants handling 150+ fabric types on high-speed circular knitting machines. Defect rates dropped by 95% within six months.
Man-Machine IoT deployed across TBM bays. Second-accurate state classification revealed blocked and starved time invisible to operators and supervisors.
High-volume AI counting eliminated 3% excess packaging across high-speed pharmaceutical lines — resulting in millions saved annually.
CountAI deploys cameras, compute, and AI inside your factory — completely free to start. If the results don’t speak for themselves, there’s nothing more to discuss.
Or reach us directly: +91 89259 32958 · WhatsApp · solutions@counton.ai