CCTV-GPT · Factory Intelligence Platform

AI PPE Detection & Factory Safety — from the CCTV You Already Have

CCTV-GPT transforms your existing factory cameras into an AI-powered monitoring platform. Real-time PPE compliance, intrusion detection, productivity intelligence, and quality assurance — no new cameras, no new wiring. Go live in one week.

4,500+Cameras Live
7Countries
24/7AI Monitoring
< 1 wkGo-Live
Request a Demo → See the Live Dashboard
Intel® Edge AI Partner Stanford Seed 2026 IIT Madras Founded
Works With Hikvision Dahua CP Plus Bosch Honeywell Axis Uniview + any ONVIF / RTSP NVR

The Problem

Your cameras record 24/7. Nobody's watching.

Every factory has CCTV. Almost no factory has someone watching it in real time. By the time footage is reviewed — after an incident — it's too late.

95%

of CCTV footage is never reviewed

Most incidents are only investigated after they happen. Prevention is an afterthought.

$50K+

direct cost per lost-time injury

Industry-benchmark direct cost of a single LTI, excluding downtime, regulatory penalties, insurance impact, and reputational damage — typically 4× more in indirect costs.

40%+

of shifts miss PPE compliance targets

Without real-time enforcement, PPE compliance drifts. Manual supervisor rounds can't cover every zone, every hour.

95–98%
Detection accuracy
after site tuning
<1.2s
Alert latency
feed → supervisor
20 ms
Inference latency
Intel edge, on-prem
<2%
False-positive rate
post-calibration
11
PPE types detected
helmet, vest, gloves…
25+
Enterprise manufacturers
across 7 countries

See it running

CCTV-GPT on a live factory feed

This is what your supervisors see on their monitor — bounding boxes per worker, zone enforcement, live compliance counter, and alerts the moment a violation happens.

CAM-03 · ENGINE ASSEMBLY · BAY 2 LIVE · 14:32:18
Engine assembly line under CCTV-GPT monitoring — bounding boxes on each operator with live PPE compliance scores
Compliance · Shift A
94.2%
▲ +2.1% vs last week
Violations · Today
23
auto-logged to EHS
⚠
PPE violation · helmet missing
CAM-07 · Bay 3 · supervisor notified · 1.2s

What CCTV-GPT Does

Four pillars of factory intelligence

One AI platform. Four workloads. All running on the cameras you already have.

1

PPE & Safety Compliance

Real-time detection of helmets, vests, gloves, glasses, shoes, respirators, face shields, harnesses.

  • Instant alerts the moment a violation occurs
  • Zone-specific PPE rules (different zones, different kits)
  • Automatic compliance logs for ISO 45001, OSHA, BIS audits
  • Shift & zone dashboards for EHS teams
  • 24/7 monitoring — no supervisor required
2

Security & Intrusion Detection

AI surveillance that watches what humans can't.

  • Perimeter breach & unauthorised access alerts
  • Restricted-zone (HV bay, chemical store, server room) enforcement
  • After-hours anomaly detection on unusual patterns
  • Vehicle, forklift & visitor logging
3

Productivity & Activity Intelligence

Classify every second of every shift into productive states.

  • Operator active / idle / absent classification
  • Machine running / stopped / blocked / starved
  • Bay utilisation, throughput, cycle-time analytics
  • Micro-stop detection & OEE calculation
  • Shift-over-shift & root-cause analysis
4

Quality & Operational Dashboards

From camera feed to boardroom decision.

  • Defect detection at quality stations (scratch, dent, out-of-spec)
  • First-pass yield tracking per line, per shift
  • Multi-camera centralised dashboard (web & mobile)
  • Auto-emailed shift reports to plant head, EHS, quality head
  • Alerts via WhatsApp, email, SMS, Teams, Slack, or webhook

Detection Gallery

What CCTV-GPT actually detects on your feed

Real AI overlays on real factory scenes — one example per pillar. Book a demo to see it on your own plant's cameras.

CAP-01 · PPE & SAFETY LIVE
Factory worker wearing white safety helmet inspecting equipment — CCTV-GPT PPE detection scene HELMET ✓ · VEST ✓ · PPE OK ZONE: PPE-REQ REC · 1080p

PPE & Safety Compliance

Compliant · helmet · vest · shoes detected · auto-logged to EHS audit trail
CAP-02 · SECURITY & INTRUSION 02:14 AM
After-hours factory corridor with lone worker — CCTV-GPT perimeter and restricted-zone intrusion detection ⚠ RESTRICTED · AFTER-HOURS PERSON DETECTED · BADGE UNVERIFIED → SECURITY NOTIFIED · 1.2s · TICKET #4821

Security & Intrusion Detection

Unauthorised after-hours entry · security team auto-paged · 1.2s response
CAP-03 · PRODUCTIVITY LIVE
CNC machine operator with safety helmet and goggles — CCTV-GPT activity and utilisation tracking OPERATOR · ACTIVE · 0.97 MACHINE · RUNNING ZONE: CNC-02 UTILISATION · CYCLE 94% ▲ +4% shift A Cycle 4/8 · 47s avg

Activity & Productivity Intelligence

Operator active · utilisation 94% · cycle-time 47s · OEE live
CAP-04 · OPERATIONAL DASHBOARD LIVE
PLANT OVERVIEW · SHIFT A 78.3% OEE · ▲ +3.1pt vs avg OUTPUT · TODAY 1,247 units ZONES · CAMERAS 14 · 62 cams OEE TREND · LAST 7 SHIFTS SAFETY 94.2% SECURITY 99% UTIL 84% QUALITY 97%

Plant-Wide Operational Dashboard

All four pillars · one view · auto-emailed to plant head, EHS, quality · ISO / OSHA exportable

Illustrative — CCTV-GPT detection overlay rendered on licensed stock footage (Pexels). Production deployments available under NDA. Book a demo to see your own plant's cameras with real AI overlays.

Deployment

Two ways to deploy

Same platform. Same capabilities. Different topology — choose the one your IT and compliance teams prefer.

Option A

On-Premise

Intel® edge compute inside your plant

How it works

  • Dedicated edge server installed on-site
  • Reads from existing CCTV / NVR via RTSP / ONVIF
  • All AI inference runs locally, 24/7
  • Dashboard accessible on plant LAN

Key advantages

  • Zero outbound video traffic — data never leaves
  • Full data sovereignty · IT & compliance approved
  • No dependency on internet uptime
  • Sub-100 ms alert latency
Best fit Chemical, pharma, defence, heavy electrical, multi-zone plants, facilities with strict data-sovereignty or air-gapped networks.
Option B

Cloud

CountAI-managed, SaaS-style

How it works

  • Lightweight gateway streams to CountAI cloud
  • AI inference on CountAI-managed infrastructure
  • Zero on-site servers or maintenance
  • Access from anywhere — web & mobile app

Key advantages

  • Go-live in days, not weeks
  • Lowest upfront cost · predictable subscription
  • Centralised multi-site dashboard
  • Continuous model updates & improvements
Best fit Multi-site rollouts, mid-size plants, facilities with reliable internet, group-level visibility, customers preferring OPEX over CAPEX.

Hybrid is supported. Run on-premise at flagship plants, cloud at satellite sites — all in one unified dashboard.

How it works

From passive CCTV to intelligent monitoring in 3 steps

No new cameras. No new wiring. No disruption.

1

Connect

We plug into your existing CCTV / NVR via standard RTSP or ONVIF protocols. Compatible with Hikvision, Dahua, CP Plus, Bosch, Honeywell, Axis, Uniview — and any ONVIF-compliant system.

2

Configure

AI models are tuned for your specific zones, PPE rules, restricted areas, and KPIs — working with your EHS, production and quality teams. Typical calibration within 3–5 days.

3

Monitor

24/7 intelligent monitoring goes live with real-time alerts (SMS, WhatsApp, email, dashboard), automated compliance logs, and plant-head management reports.

What you get

Outcomes our customers actually measure

Based on deployments across 7 countries and 25+ enterprise manufacturers.

95%+

PPE compliance rate

From a 60–70% baseline, plants typically reach 95%+ compliance within 3 months of deployment — measured, not anecdotal.

10×

Faster incident response

Average alert-to-supervisor time drops from minutes to under 2 seconds. Near-misses are flagged before they become incidents.

6–12 mo

Typical payback

From safety incident avoidance, downtime reduction, and productivity gains alone. No capex on cameras — software-only licensing.

Zero

New hardware needed

Works with your existing IP cameras and NVR. No rip-and-replace. No vendor lock-in. On-premise or cloud — your choice.

1 week

From signed to live

Typical pilot (15–25 cameras) goes live within 7 days of access. Full-plant rollout in 6–8 weeks.

Audit-ready

ISO / OSHA / BIS reports

Every alert auto-logged with a video clip. Monthly compliance reports exportable for ISO 45001, OSHA 300, BIS and internal audit.

Industries

Deployed across every industrial sector

Any facility with CCTV cameras and a safety or productivity mandate.

Heavy Electrical & Motor Manufacturing Automotive & Component Chemical & Pharmaceutical Oil & Gas Food & Beverage Textile & Apparel Steel & Metals Cement & Building Materials Warehousing & Logistics Construction Corporate Campuses Defence & Aerospace

Frequently asked

Questions we answer every week

If you have a different question, email solutions@counton.ai.

Will CCTV-GPT work with my existing CCTV cameras and NVR?
Yes. CCTV-GPT reads directly from your existing NVR via standard RTSP or ONVIF — no firmware changes, no rip-and-replace. We have deployments integrated with Hikvision, Dahua, CP Plus, Bosch, Honeywell, Axis, and Uniview NVRs, plus any ONVIF-compliant system. Minimum 2MP IP cameras; H.264, H.265 and MJPEG codecs supported.
How long does it take to deploy CCTV-GPT?
Typical go-live is within one week of access to your CCTV feeds. We survey existing cameras, select 15–25 high-value feeds, deploy the edge compute node, and tune the AI rules with your EHS and production teams. Full-plant rollout takes 6–8 weeks including a 2-week pilot and outcome measurement phase.
Is CCTV-GPT available on-premise or in the cloud?
Both. On-Premise runs entirely on Intel edge compute inside your plant — zero outbound video, full data sovereignty, sub-100 ms alert latency. Cloud is CountAI-managed SaaS with a lightweight gateway — go-live in 2–5 days and centralised multi-site dashboards. Hybrid (on-prem flagship plants + cloud satellite sites) is supported with a single unified dashboard.
What PPE can CCTV-GPT detect?
Helmets / hard hats, safety glasses and goggles, hi-vis vests, gloves (including cut-resistant), safety shoes, ear protection, respirators and masks, face shields, aprons and coveralls, arc-flash suits, and fall-arrest harnesses. Zone-specific rules — different zones can enforce different PPE combinations.
How accurate is PPE detection?
Typical accuracy is 95–98% after site tuning. Every customer plant goes through a calibration phase where models are adapted to the specific lighting, camera angles, and PPE styles used on-site. False-positive rate after tuning is usually below 2%.
What does CCTV-GPT cost?
Software-only licensing, priced per camera per month with volume discounts. No capital expenditure on cameras. On-Premise deployments include a one-time edge server cost. Typical payback is 6–12 months from safety incident avoidance and downtime reduction alone. Contact us for a tailored quote.
Does CCTV-GPT need an internet connection?
For the On-Premise deployment, no — all AI inference runs locally on Intel edge compute. Video never leaves your network. The Cloud deployment requires an outbound internet connection. Both models support full data sovereignty; nothing is ever shared with other customers.
How are alerts sent to our team?
Real-time alerts via the CCTV-GPT dashboard (web and mobile), plus configurable channels: WhatsApp, email, SMS, Microsoft Teams, Slack webhook, or custom webhook to your incident management system. Every alert is auto-logged with a video clip for audit trail and ISO 45001 / OSHA / BIS compliance reporting.
Related reading

Go deeper on workplace safety AI

See CCTV-GPT in your facility.

We'll set up a 30-minute walkthrough, review a few of your camera feeds with you, and propose a pilot scope tailored to your plant. Typical pilots go live within one week.

+91 89259 32958 | WhatsApp | solutions@counton.ai | Live Demo →