FAC-AI — CONNECTED FACTORY INTELLIGENCE
Fac-AI connects your IoT sensors, ERP/SAP systems, cameras, and machines into one AI-powered brain. Real-time decisions at every level — from operator to owner.
Fac-AI is not another dashboard. It's the intelligence layer that sits between your factory floor and your boardroom — speaking to every device, every system, every data source.
Connects IoT sensors, SCADA/PLC, ERP/SAP, camera feeds, and machine data into a unified intelligence pipeline. No more siloed data.
AI processes signals from every source and delivers actionable insights to operators, supervisors, and managers — in real time, not in yesterday's report.
Every machine signal carries a rupee value. See CPLD per machine, fabric profitability, operator performance, and customer-level P&L — live from your ERP.
Self-improving models trained on YOUR production data. Month 12 is measurably smarter than Month 1. The AI learns your machines, your operators, your patterns.
Each level builds on the one before — more data sources, deeper insights, smarter decisions.
Data: IoT only | For: Operator, Supervisor, Maintenance
Data: IoT + SAP | For: + General Manager
Data: IoT + SAP + AI | For: + CFO, Owner/MD
If your factory generates data, Fac-AI can connect to it.
Every role gets the intelligence they need to act — no noise, no clutter, just decisions.
Machines ranked by urgency, clear actions: Go Now / Attend / Monitor. No guesswork on the floor.
Pattern detection across shifts, fleet efficiency tracking, escalation triggers when patterns persist.
Inspection queue ranked by priority, persistent issue tracking, preventive scheduling based on real data.
CPLD trends, fabric profitability, BEP tracker, shift comparisons — financial intelligence from the floor.
Customer profitability, pricing signals, loss analytics, reallocation scenarios — production data meets financial strategy.
Factory health score, AI performance metrics, strategic recommendations — accessible from anywhere, any device.
Fac-AI runs on your existing infrastructure. No new hardware. No cameras. No sensors. Pure software intelligence that connects what you already have.
Go-live within weeks, not months. Works alongside Knit-I, Cone-I, CCTV-GPT — or independently.
Any factory with machines, data, and decisions to make.
It is the live decision layer above your MES and ERP. Fac-AI reads from existing cameras, PLCs, MES and ERP through their published interfaces and reconciles what they are saying in real time. The result is a single live picture of the plant that the operator, supervisor, plant manager, GM and CFO each see in the way that is useful for their job. No rip-and-replace of the existing stack.
MES is a system of record — honest about what was logged. Fac-AI is a system of signal — honest about what is happening on the floor right now. MES tells you what happened by the end of the shift; Fac-AI tells you what is happening in the next thirty seconds. You need both. They feed each other.
No. It runs alongside them. SAP / Oracle stays your system of record for finance and inventory. Your MES stays the system of record for production orders and traceability. Fac-AI adds the real-time observation layer those systems were never designed to provide, and feeds cleaner data back into both.
No. Inference runs on an on-premise edge server. Raw video stays on-site. Only event metadata is stored centrally. This is the architecture that makes GDPR, UK Data Protection Act and Australian Privacy Principles conversations short rather than long.
Any continuous or semi-continuous manufacturing operation with three things: high speed of production, an MES or ERP already in place, and existing cameras and sensors that are under-utilised. Discrete manufacturing, process industries, textile, packaging, food, automotive components, pharma, paper, glass and electronics assembly all qualify.
For the first line: typically about a week of deployment for the edge server, ingestion of existing camera streams, MES integration and dashboard configuration. Useful alerts on day one. Tuning the per-zone rules and alert thresholds takes the first 30-60 days — that is real engineering work, not a setup wizard.
Get in touch to schedule a demo and see how Fac-AI can connect every data source in your factory into one intelligent platform.