450+ systems deployed across 7 countries. KnitI detects fabric defects in 20 milliseconds and halts the machine automatically — at full production speed.
Real KnitI deployment detecting fabric defects at production speed
Detects defects and halts the machine in 20ms. No defective fabric produced beyond the detection point.
Eliminate manual inspection dependency. Reduce labor needs by 40% with centralized monitoring.
Run machines at higher RPM without fear. +1 RPM = +12 kg/machine/day.
Auto-generated fabric inspection reports. Grade every roll. Full defect history.
Real-time dashboards, ERP integration, management reports. Transform your knitting floor.
Custom-built camera detects sub-millimeter defects at 90 RPM. Multi-spectral illumination. Mounted 30cm from needle bed — 7× closer than competitors.
Powerful GPU-driven AI models. 30–40 FPS on-device inference. No cloud, no latency. Auto-adapts to fabric type, colour, pattern — no recalibration.
Intuitive touchscreen interface. Real-time defect images with names. Minimal training required. Operators resolve defects promptly.
We install KnitI into your existing machines — regardless of make, model, or type.
All circular knitting machines — any diameter, any gauge
150+ supported
Cotton, polyester, elastane, blends, melange, dyed
0.5–1% fabric wastage eliminated.
Machines per operator: 2 → 4.
Eliminate manual inspection.
+1 RPM = +12 kg/day.
“Knit-I reduced defects by 95%.”
“Payback achieved within 6 months.”
“Our customers have started demanding KnitI fabric, as they get 1–2% savings.”
“80% of our defects have been eliminated.”
“Captures all faults and gives a very precise report during the knitting itself.”
“Had we implemented a bit earlier we could have saved 4 tons of fabric in October 2024.”
More deployments than all competitors combined. Half the price. Independently validated by Japan’s largest circular knitting manufacturer.
| Feature | KnitI | Funded Alternatives | Post-Loom Systems | Traditional Scanners |
|---|---|---|---|---|
| Systems deployed | 450+ | 80+ | N/A (post-production) | — |
| Detection distance | 30cm from needle bed | 200cm | Post-loom | Post-loom |
| Price per machine | $3–8K | $9–15K | N/A | $5–12K |
| Payback period | <6 months | 1–2 years | — | 2+ years |
| Defect types | 15+ (including Lycra, barre) | Basic types | Surface defects | Basic (holes, lines) |
| Fabric range | All (melange, dyed, rib, interlock) | Limited | Woven focus | Greige/plain only |
| Architecture | On-premise edge AI | Cloud/hybrid | Inline scanning | Mechanical |
| Data storage | 60-day on-site | Cloud | — | None |
| Independent validation | Japan’s #1 CK manufacturer | None | None | None |
| Automated reports | Per-roll + KPIs | Basic | Yes | No |
More real-world deployments than every competitor combined. Here’s why.
$3–8K per machine vs $9–15K from the nearest funded competitor. No VC burn rate inflating your costs.
450+ systems live in production. The nearest funded competitor has 80+. We have more machines running than all alternatives combined.
Camera mounted 30cm from the needle bed — not 200cm. Sub-millimeter accuracy that catches defects others miss entirely.
Proven across India, Bangladesh, Indonesia, Turkey, Egypt, Vietnam, and Japan. Every fabric type. Every environment.
Funded alternatives quote 1–2 years. Traditional scanners take 2+. KnitI pays for itself in under 6 months.
Japan’s largest circular knitting manufacturer tested every solution on the market. They chose KnitI as the world’s best.
Bootstrapped and profitable. No venture capital burn rate driving up your pricing. KnitI is built to deliver value, not to burn cash.
We install KnitI on your machines — completely free for a trial period. If the results don’t speak for themselves, there’s nothing more to discuss.
Or reach us directly: harsha@counton.ai · +91 94447 64909 · WhatsApp