What Does Your Factory Need?

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Browse everything CountAI offers

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Connected Intelligence

Connect every device, system, and data source into one AI brain

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Quality

Eliminate defects before they leave the machine

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Productivity

Recover lost time, count accurately, monitor every shift

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Safety & Compliance

24/7 monitoring, zero blind spots

Quality

Eliminate defects. Protect quality. Zero waste.

Manual inspection misses 15-20% of defects. One defective batch reaching the wrong customer costs more than a year of AI investment.

Connected Intelligence

Connect every device, system, and data source into one AI brain.

Your factory generates terabytes of data every day. Machines, operators, shifts — but nobody can see the patterns.

Connected Factory Intelligence

Fac-AI connects IoT, ERP/SAP, cameras, and machines into one brain. Three levels: Floor → Financial → Business.

Fac-AI
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IoT & Sensor Integration

Connect machine controllers, PLCs, and sensors into a unified data pipeline. Every signal visible in real time.

Fac-AI

ERP & SAP Integration

Production data connected to financial intelligence. CPLD per machine, fabric profitability, operator performance — live from your ERP.

Fac-AI

Management Dashboards

Real-time dashboards for every level: Operator → Supervisor → GM → CFO → Owner. Each person sees exactly what they need to act on.

Fac-AI

Productivity

Recover lost time. Count accurately. Monitor every shift.

Most factories don't know where they're losing time. Manual tracking misses 15-30 minutes of preventable downtime per operator per shift.

Production Counting & Sorting

99.9% count accuracy at any speed. Eliminate excess packaging. Automate sorting by type, colour, grade. ROI under 12 months.

Knit-I counting features

Activity & Efficiency Monitoring

Classify every second of every shift into productive states — operator active, idle, blocked, starved. See who's productive, who's not, and why.

Fac-AI CCTV-GPT

Downtime Recovery

Identify recurring stop patterns, material delays, and changeover gaps. Recover 15-30 minutes per bay per shift from hidden downtime.

Fac-AI

Shift Analytics & Reporting

Auto-generated shift reports, operator KPIs, machine OEE, and trend analysis. No manual data entry.

Fac-AI

Safety & Compliance

24/7 monitoring. Zero blind spots. Full compliance.

One safety incident can shut down your plant. Supervisors can't watch every zone, every shift.

Talk to us about safety →

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How CountAI Deploys

1

Assess

We visit your factory and identify highest-impact deployment points.

2

Deploy

Cameras and edge AI installed in 5-7 days. No disruption to production.

3

Results

AI models trained on your environment. Live results within the first week.