Technology Platform

THE TECHNOLOGY BEHIND
THE INTELLIGENCE

Five layers of industrial AI — from camera lens to boardroom decision. Built for factories. Proven at scale.

01
Layer 1

Industrial Vision Hardware

Purpose-built cameras and optics engineered for the harshest factory environments. Where intelligence begins.

High-precision industrial cameras with sub-millimeter resolution
Multi-spectral illumination — visible + UV spectrum
Ruggedized housing — dust, vibration, heat resistant
Mounted 30cm from production surface — 7× closer than alternatives
Compatible with any machine — retrofit to existing equipment
Continuous operation at full production speed, 24/7/365
02
Layer 2

Edge AI Computing

On-premise intelligence. Zero cloud dependency. Zero latency. Every decision made inside your factory walls.

Intel-based edge compute stations — industrial grade, fanless, 24/7
30–40 FPS real-time inference on-device
20ms total response time — capture to decision to action
No internet required — works in zero-connectivity environments
Custom AI model cascades trained for your specific production
Powered by Intel — purpose-built for industrial AI workloads
03
Layer 3

Computer Vision & AI Models

1 million+ labeled images. The world's largest industrial textile AI dataset. Every deployment makes the AI smarter for everyone.

Proprietary vision engine with custom model cascades
15+ defect types detected across 150+ material types
Self-learning — every new deployment strengthens the model
Auto-adapts to fabric type, colour, pattern — no manual recalibration
Trained on real factory data from 7 countries — not lab simulations
The data moat: cannot be replicated without years on factory floors
04
Layer 4

Data Storage & Orchestration

Every frame captured. Every event logged. Every insight preserved. Multi-source data unified into a single intelligence pipeline.

60-day on-site data ring buffer — configurable retention
Complete traceability: defect images, timestamps, machine state
Multi-source integration: cameras + IoT sensors + ERP/SAP
Centralized pipeline across all machines, shifts, and plants
100% on-premise — no data ever leaves your factory network
API-ready for integration with existing factory systems
05
Layer 5

Dynamic Decision & Real-Time Insights

From raw data to boardroom intelligence — in real time. Every level of your organisation sees exactly what they need to act on.

Real-time dashboards: Operator → Supervisor → GM → CFO → Owner
Automated actions: machine halt, alarm trigger, supervisor alert
Auto-generated reports: per-roll inspection, shift productivity, factory quality
Financial intelligence: CPLD per machine, fabric profitability, operator KPIs
AI-powered anomaly detection and root cause classification
ERP/SAP integration: production data connected to business decisions

Platform Architecture

Camera

Vision Hardware

Edge AI

Intel Compute

CV Models

1M+ Images

Data Store

Orchestration

Decisions

Real-Time Insights

Every layer runs on-premise inside your factory. Zero cloud dependency. Zero data leaving your network. 20ms end-to-end.

Hardware Partnership

Powered by Intel® Edge Compute

CountAI is featured on the Intel® Edge AI Partner Showcase and the Intel® Solutions Library as a manufacturing AI solution. Every deployment runs on Intel edge hardware — industrial-grade, fanless, purpose-built for 24/7 factory environments.

20ms
Response Time
100%
Uptime
Zero
Cloud Dependency
24/7
Operation

Your Data Never Leaves Your Factory

100% on-premise architecture designed for enterprise data sovereignty and compliance requirements.

On-Premise Only

No cloud upload. No external data transfer. All AI inference runs locally on your factory network.

Enterprise Compliance

Meets NDA, data sovereignty, and regulatory compliance requirements. Air-gapped operation supported.

Configurable Retention

60-day ring buffer by default. Configurable retention policies. No facial recognition. No surveillance overreach.

Connects to Your Existing Systems

CountAI integrates with your factory infrastructure — no rip-and-replace required.

IoT Sensors

Machine data integration

SAP / ERP

Financial & production data

REST API

Custom integrations

SCADA / PLC

Machine control systems

Existing CCTV

No new cameras needed

Multi-Plant

Centralized management

See the Technology in Action

Book a demo and see how CountAI's 5-layer platform transforms your factory floor.

Request a Demo →